Engineering

Ascend Elements engineers use their innovative expertise to revolutionize the Lithium-ion battery industry to create a more sustainable future. By advancing our technology from pilot scale to full production, our engineers thrive in elevating the value of recycled battery materials.

Instrumentation & Controls Engineer

Ascend Elements is a fast-growing organization that is revolutionizing the production of lithium-ion battery materials for electric vehicles. Recognized as a climate technology leader, the company elevates the value of recycled elements and engineers sustainable battery materials to support the global clean-energy transition. The company’s patented Hydro-to-Cathode™ direct precursor synthesis technology produces new, sustainable cathode materials from spent lithium-ion batteries more efficiently than traditional methods, resulting in improved performance and lower carbon emissions. Ascend Elements is taking sustainability in the lithium-ion battery industry to a higher level.


We are currently hiring an Instrumentation & Controls Engineer to join our Advanced Manufacturing Engineering team! In this position you will be responsible for the overall process automation design and optimization of AE manufacturing facilities which include handling, discharge, and disassembly of spent EV batteries, shredding of such batteries, and chemical processing of this shredded material into new battery cathode.


This position will be based in Hopkinsville KY or in our Massachusetts Headquarters.


Responsibilities include but are not limited to:



  • Provide instrumentation and process controls technical expertise for capital projects, including reviewing and updating P&IDs, designing instruments, preparing or reviewing instrument index, input/output lists, instrument loop diagrams, instrument datasheets, control description, instruments requisition, junction box termination drawings, cable schedules, supporting FAT, SAT, installation, commissioning, startup.

  • Interface with EPC firms and construction contractors to effectively design and execute instrumentation and plant automation systems.

  • Lead efficiency improvement automation projects in multiple brown and green field sites. Modify and debug process control systems to achieve continuous process optimization and downtime reduction.

  • Interface with R&D team and contractors to select and implement instrumentation and automation systems of new processes.

  • Work with Quality team on quality control data management.

  • Support the production plant’s technical staff to meet plant metrics with robust processes and quality systems based on the APQP tool kit.

  • Lead RCA (Root Cause Analysis) and troubleshooting effort to resolve process controls upset and product quality deviations.

  • Travel: 10% on average if based in Hopkinsville, 25% on average if based in Westborough, 50% peak during commissioning depending on site location.


Skills and Requirements:



  • Bachelor’s degree or technical diploma in Electrical, Process Controls, or Chemical Engineering with automation experience.

  • 5+ years of experience in instrumentation and controls design and troubleshooting of industrial manufacturing plant. Programming experience is a plus.

  • Knowledge of control system design for performance material or similar manufacturing processes, and ability to read, interpret and generate engineering drawings and specifications.

  • Experience with Control panel design and low voltage electrical system.

  • Knowledge of Siemens and Allen Bradley programming is a plus.

  • Knowledge of and hands on experience using APQP tools (or equivalent) including FMEA, SPC, and design and process validation as well as Lean and 6 Sigma tools.

  • Effective project management for >$100k capital equipment projects.

  • Experience, judgement, and technical knowledge to drive data-based decisions.

  • Skilled user of MS office tools including Word, EXCEL, Outlook, Project, AutoCAD.

  • Ability to travel domestically and internationally.


APPLY TODAY!


Ascend Elements is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by law.


Document Controller

Ascend Elements (AE) is revolutionizing the production of lithium-ion battery materials by establishing a clean and sustainable supply chain using recycled feedstock. Its patented Hydro-to-Cathode™ technology directly synthesizes new cathode materials from spent lithium-ion cells more efficiently than traditional methods, resulting in reduced cost, improved performance, and lowered GHG emissions. The results are lower cost, better performance batteries with fewer discarded in landfill, a cleaner manufacturing process, and a truly sustainable closed-loop circular battery economy. Ascend Elements (AE) is taking the lithium-ion battery industry to a higher level.


We are currently hiring a Document Controller to join our Advanced Manufacturing Engineering team. Under the direction of the Project Director/Lead and functionally reporting to the Advanced Manufacturing Engineering Director, the Document Controller will establish, plan, control, and direct the full scope of document/records management program activities for the project.


This position can be based in Hopkinsville, Kentucky or Covington, Georgia.


Responsibilities included but not limited to:



  • Develops and maintains procedures and standards for maintaining documents and revision history of documents, including document development, approval, distribution, and amendment.

  • Evaluate, select and roll out an Electronic Document Management System through Ascend Elements’ (AE) Projects.

  • Maintain the Electronic Document Management System (EDMS) to register, control, distribute, transmit, file, and archive project records for a team in multiple locations across multiple countries.

  • Plan the scope of document/records management work, establish priorities, and train personnel to perform their assigned duties for project.

  • Communicate effectively with project team members, client, and field personnel to ensure quality, schedule and budget are met as defined.

  • Support quality assurance audits, internal technical reviews, and external audits.

  • Manage project access to the EDMS by creating accounts and inviting users, perform associated tasks with EDMS administration, and train others in these tasks.

  • Ensure supplier and AE’s documentation is processed within established schedule standards.

  • Prepare routine documents using standard word processing, spreadsheets, or other office software as needed to support work activities.

  • Ensure training and training records for project administrative personnel are current.

  • Compile information, analyze and prepare reports, and establish metrics for document/records management and administrative activities.


Qualifications and Other Skills:



  • Must have a minimum of 5 years project-based experience performing document/records management with a full understanding on the configuration of the EDMS, work processes, and coordination of project workflow with other entities.

  • Must have advanced proficiency using standard office automation tools, including Microsoft Excel, Outlook, and Word. (A proficiency test may be required).

  • Advanced analytical ability to build and maintain databases and presentations for project and functional management.

  • Have strong interpersonal and customer service skills.

  • Have ability to work flexibly and collaboratively across all levels of the organization.

  • Must be flexible and able to accept and quickly adapt to changes in work focus.


APPLY TODAY!


Ascend Elements is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by law.


Lead Instrumentation and Controls Engineer

Ascend Elements (AE) is revolutionizing the production of lithium-ion battery materials by establishing a clean and sustainable supply chain using recycled feedstock. Its patented Hydro-to-Cathode™ technology directly synthesizes new cathode materials from spent lithium-ion cells more efficiently than traditional methods, resulting in reduced cost, improved performance, and lowered GHG emissions. The results are lower cost, better performance batteries with fewer discarded in landfill, a cleaner manufacturing process, and a truly sustainable closed-loop circular battery economy. Ascend Elements is taking the lithium-ion battery industry to a higher level.


Were currently hiring a Lead Instrumentation and Controls Engineer to join our Advanced Manufacturing Engineering team. In such position, the Instrumentation and Controls Lead shall lead the overall control design of the entire manufacturing plant which includes the handling, discharge, and disassembly of spent EV batteries, the shredding of such batteries, the chemical conversion of this shredded material into new battery cathode. The AME team is responsible for scaling our technology from demonstration plant scale to full production scale at multiple brown and green field sites in the US and Europe. In addition to process development, vendor selection, plant design, commissioning and installation, this group leads the technology scaling efforts as next generation technologies are proven in our R&D group.


This position can be based in Hopkinsville Kentucky, Westborough Massachusetts or Covington Georgia with frequent travel to our facilities.


Responsibilities include but not limited to:



  • Provide technical leadership for the capital equipment process including technical specification creation, vendor selection and qualification, equipment design/build, FAT, SAT, installation, commissioning, and optimization.

  • Lead Controls interface with Automation contractor, Engineering firm, and EPC firm to effectively design and execute plant controls and data management systems

  • Project leadership and Subject Matter Expert (SME) for all automation projects throughout the plant design process

  • Instrumentation engineering lead through the plant design process

  • Review engineering automation and instrumentation deliverables.

  • Commissioning lead for I/O checks, automation functional tests during pre-commissioning and commissioning.

  • Management of a team of 2-3 engineers.

  • Support the production plant’s technical staff to meet plant metrics with robust processes and quality systems based on the APQP tool kit.

  • Up to 10% travel on average, could exceed 50% on average during peak plant commissioning phases (depending on location).


Education / Experience:



  • Bachelor’s degree in Automation, Process Controls, or Chemical Engineering with automation experience or any other applicable engineering field. Advanced degree a plus.

  • 15 years of experience in controls design, build out, instrumentation design, and optimization of industrial manufacturing plant.


Skills / Requirements:



  • Knowledge and experience of control system hardware and software (PLC and DCS) for performance material or similar manufacturing process, and ability to read, interpret and generate engineering drawings and specifications.

  • Knowledge of Delta V Emerson DCS is required.

  • Experience with PID development and review (instrumentation and controls).

  • Experience with HAZOP reviews.

  • Experience with instrumentation selection, sizing, data sheet review, installation details review, loop wiring review.

  • Experience with FAT, Commissioning, SAT.

  • Experience with Ethernet, Modbus, Fieldbus.

  • Knowledge of Siemens and Allan Bradley programming is a plus.

  • Knowledge of and hands on experience using APQP tools (or equivalent) including FMEA, SPC, and design and process validation as well as Lean and 6 Sigma tools.

  • Effective project management for >$5M capital equipment projects.

  • Experience, judgement, and technical knowledge to drive data-based decisions

  • Skilled user of MS office tools including Word, EXCEL, Outlook, Project, AutoCAD.

  • Written and verbal fluency in English is required. Verbal fluency in Mandarin is a plus.

  • Ability to travel domestically and internationally


Ascend Elements is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by law.


Battery Engineer

Ascend Element is revolutionizing the production of lithium-ion battery materials by establishing a clean and sustainable supply chain using recycled feedstock. Its patented Hydro-to-Cathode™ technology directly synthesizes new cathode materials from spent lithium-ion cells more efficiently than traditional methods, resulting in reduced cost, improved performance, and lowered GHG emissions. The results are lower cost, better performance batteries with fewer discarded in landfill, a cleaner manufacturing process, and a truly sustainable closed-loop circular battery economy. Ascend Elements is taking the lithium-ion battery industry to a higher level.


We’re seeking a skilled Battery Engineer with expertise in the disassembly, assessment, and recycling of used or end-of-life battery systems. The primary responsibility of this role will be to lead efforts in safely and efficiently disassembling battery packs, evaluating individual battery components, and ensuring proper recycling and disposal in accordance with environmental standards. The ideal candidate will have strong knowledge of battery technologies and their components, with a focus on maximizing the recovery of valuable materials while minimizing environmental impact.


Responsibilities include but not limited to:



  • Lead the disassembly process for end-of-life or used battery packs, ensuring all safety protocols are followed to handle hazardous materials and electrical components.

  • Inspect and assess individual components of disassembled batteries, including cells, modules, wiring, and protective casings, identifying those that can be reused, refurbished, or recycled.

  • Work closely with recycling teams to ensure valuable materials (such as lithium, cobalt, nickel, and other metals) are effectively recovered from battery packs and that waste is minimized.

  • Ensure the disassembly process complies with safety standards and environmental regulations, including handling hazardous substances, battery disposal guidelines, and recycling protocols.

  • Investigate and analyze battery failures, degradation, or damage to identify the root causes and contribute to improving battery lifecycle management practices.

  • Continuously improve the disassembly process by identifying opportunities to increase efficiency, reduce labor costs, and minimize environmental impact through automation or better techniques.

  • Conduct testing on disassembled cells and components to determine their health and remaining capacity, evaluating potential for reuse in secondary applications or energy storage solutions.

  • Work closely with recycling and processing facilities to optimize the extraction of valuable materials and develop best practices for battery recycling.

  • Maintain detailed records of disassembly operations, including component condition, material recovery rates, and safety incidents, and prepare reports for regulatory compliance and internal assessments.

  • Participate in R&D activities to improve battery disassembly technologies, including developing new tools, methods, and automated processes to enhance efficiency and safety.


Education / Experience:



  • Bachelor’s degree in Mechanical Engineering, Electrical Engineering, Materials Science, or a related field.

  • 3+ years experience in battery disassembly, recycling, or lifecycle management, ideally in the automotive, energy storage, or electronics industries.

  • Knowledge of battery technologies, including lithium-ion, lead-acid, and other common battery chemistries.

  • Strong understanding of safety regulations related to battery handling, disassembly, and disposal.

  • Familiarity with battery management systems (BMS) and the electrical components of battery packs.

  • Experience with diagnostic tools for testing battery health, such as capacity testers, voltage meters, and thermal analysis equipment.

  • Proficiency in the use of CAD software for designing or modifying disassembly tools and systems.

  • Strong problem-solving skills, with the ability to identify issues in battery systems and recommend efficient disassembly and recycling solutions.


Preferred Skills:



  • Knowledge of automated disassembly systems or robotics used in battery recycling.

  • Experience with environmental testing and compliance in the battery recycling industry.

  • Understanding of current trends and innovations in battery recycling technologies.

  • Ability to work in cross-functional teams with R&D, manufacturing, and environmental compliance departments.



Ascend Elements is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by law.


Chemical Process Engineer-Evaporation

Ascend Elements is a fast-growing organization that is revolutionizing the production of lithium-ion battery materials for electric vehicles. Recognized as a climate technology leader, the company elevates the value of recycled elements and engineers sustainable battery materials to support the global clean-energy transition. The company’s patented Hydro-to-Cathode™ direct precursor synthesis technology produces new, sustainable cathode materials from spent lithium-ion batteries more efficiently than traditional methods, resulting in improved performance and lower carbon emissions. Ascend Elements is taking sustainability in the lithium-ion battery industry to a higher level.


We are currently hiring a Chemical Process Engineer-Evaporation to join our team! You will be responsible for leading front end engineering projects focused on the chemical conversion of spent EV batteries and battery manufacturing plant waste into high quality battery anode and cathode powders for use in new batteries.


This position will be based out of either Westborough, MA or Hopkinsville, KY. Travel expectations could be up to 50% during peak commissioning times.


Responsibilities include but are not limited to:



  • This position will be the technical leader of a process or utility system from conceptual stage through performance testing. Responsibilities include: leading conceptual studies, creating the equipment technical specification, qualifying and selecting the manufacturing vendor, reviewing and approving the equipment design/build, attending Factory Acceptance Test (FAT), supporting installation, leading commissioning and Site Acceptance Test (SAT), and supporting process optimization.

  • Lead chemical process design with EPC firm or Equipment Manufacturer to effectively design and execute plant mechanical, electrical, piping, and controls systems.

  • Develop process flow, equipment list, equipment layout, utility matrix, and P&IDs for manufacturing processes required for production of new battery raw materials.

  • Work with R&D team to develop effective and efficient scaling strategies to bring new products and processes to pilot and production scale.

  • Support the production plant’s technical staff to meet plant metrics with robust processes and quality systems based on the APQP tool kit.

  • Other duties and responsibilities consistent with the Employees position.


Education and Other Skills:



  • Bachelor’s degree in Chemical or applicable engineering field. Advanced degree a plus.

  • Experience: 5+ years of process engineering experience with chemical or advanced materials technologies, including 3+ years of field experience.

  • Direct experience in battery materials synthesis (precursor cathode material), chemical precipitation reactions, filtration, or evaporation.

  • Knowledge of and hands on experience using APQP tools including FMEA, SPC, and design and process validation as well as Lean and 6 Sigma tools.

  • Experienced user of the capital equipment acquisition process including technical specification generation, supplier identification and assessment, equipment build tracking, factory and site acceptance testing, installation, commissioning, and ramping to metrics.

  • Hands-on experience during commissioning (water run, chemical run, sequence testing) is a must.

  • Effective project management for >$1M capital equipment projects.

  • Experience, judgement, and technical knowledge to drive data-based decisions.

  • Knowledge and experience base in process design and equipment selection for performance chemicals and materials and the associated facility support systems.

  • Skilled user of MS office tools including Word, EXCEL, Outlook, Project.

  • AutoCAD, SolidWorks, SYSCAD, OLI, ASPEN competency a plus.

  • Ability to travel domestically.


APPLY TODAY!


Ascend Elements is an equal opportunity employer, and all qualified applicants will receive consideration for employment without regard to race, color, religion, sex, national origin, disability status, protected veteran status, or any other characteristic protected by law.


You can make a difference — creating a truly sustainable battery industry

With North America’s largest battery recycling facility, strong relationships across the industry and our patented direct precursor synthesis technology, we are building a world-class team to meet industry demand for closed-loop battery materials solutions.

You can make a difference — creating a truly sustainable battery industry

With North America’s largest battery recycling facility, strong relationships across the industry and our patented direct precursor synthesis technology, we are building a world-class team to meet industry demand for closed-loop battery materials solutions.

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